Hydraulic System Monitoring
Monitor hydraulic oil pressure to ensure proper clamping and injection force.
Detect leaks, pump inefficiency, or worn components.
Track hydraulic oil flow for proper cycle performance.
Monitor oil temperature to prevent overheating or degradation.
Optimize hydraulic system efficiency and maintenance scheduling.
Mold Temperature Monitoring
Monitor mold and cavity temperatures for consistent part quality.
Detect cooling circuit blockages or inefficiencies.
Prevent overheating that can damage molds or shorten tool life.
Optimize cooling cycles for faster cycle times.
Support process stability and repeatability.
Barrel & Nozzle Temperature Monitoring
Ensure proper plastic melting and flow consistency.
Detect heater malfunction or sensor drift.
Optimize temperature profiles for different materials.
Prevent overheating and degradation of plastic.
Maintain part quality and dimensional accuracy.
Screw / Injection Axis Monitoring
Track screw position and injection speed for process control.
Monitor injection stroke and recovery for cycle optimization.
Detect abnormal screw operation or mechanical wear.
Ensure accurate shot volume and pressure.
Enable predictive maintenance of injection mechanisms.
Clamping System Monitoring
Monitor clamp pressure to ensure proper mold closure.
Detect mechanical or hydraulic issues in the clamping system.
Prevent mold damage or part flash defects.
Optimize clamp force to reduce energy consumption.
Track clamp cycles and performance over time.
Motor & Drive Monitoring
Monitor servo or main drive motors for abnormal load.
Detect electrical or mechanical faults early.
Track motor energy consumption and efficiency.
Identify misalignment, bearing wear, or imbalance.
Support predictive maintenance and reduce unplanned downtime.
Hydraulic Oil & Lubrication Monitoring
Monitor hydraulic oil level to prevent pump damage.
Track oil temperature for proper viscosity and lubrication.
Detect contamination or degradation of hydraulic fluid.
Ensure sufficient lubrication for moving components.
Schedule timely oil replacement or filtration.
Pressure & Force Monitoring
Monitor injection pressure for process consistency.
Track hold and packing pressures to ensure part quality.
Detect abnormal fluctuations that may indicate valve or pump issues.
Ensure repeatable cycles for high-quality parts.
Provide early alerts for mechanical or hydraulic problems.
Cooling System Monitoring
Monitor water or coolant temperature and flow through mold and barrel.
Detect blockages or leaks in cooling circuits.
Optimize cycle time by balancing cooling efficiency.
Prevent overheating of molds or plastic degradation.
Support predictive maintenance of pumps and heat exchangers.
Environmental Monitoring
Track factory environment conditions affecting molding process.
Detect high humidity that can affect plastic properties.
Monitor temperature for energy efficiency in the production area.
Prevent condensation or corrosion in sensitive machinery.
Provide real-time environmental data for process optimization.
System Performance & Analytics
Track cycle time, downtime, and productivity trends.
Detect quality deviations due to machine performance.
Predict maintenance needs based on vibration, temperature, and pressure trends.
Optimize energy usage and hydraulic efficiency.
Generate dashboards and reports for operators and management.